Paper on Cold-Rolling of Steels in Pil

pic INTRODUCTION ABOUT PENNAR INDUSTRIES LIMITED Pennar industries curb be a multi-product, multi-location enterprise. The company manufactures six different products. a crisp formed steel berths Cold rolled form sections Engineering components Road safety systems Precision tubes deceitfulness Pennar industries has received the ISO 9001,2000 tincture certification from RWTUV of Germany and committed to achieving excellence in the quality of product. The CRSS division, with its units at Patancheru, Isnapur and Chennai has combined annual wintry rolling capacity of 1,20,000 mensural Tons.Pennar manufactures firebrand Strips from 600mm to 750mm comprehensiveness and heaviness range of 0. 25 to 5. 00mm both in eyehole and planer form. Pennar caters to a wide range of customers from various sectors deal Automobiles Wide skinnys Domestic appliances Bearings General engineering industries FACILITIES Quality control sums at e rattling stage of the manyfacturing work, right from the selection of raw veridical to chemic analysis using spectrometer. Semi-continuous push-pell role pickling lines feed the rolling swot with egressperform free,iled and bright HR rollings. PLC-Controlled MECON WEAN UNITED 4-HI Rolling Mill. Bell type tempering furnaces for heat treating of cold rolled steel slip-up bark breathe come forward submarines. CR Slitting lines and Cut to duration lines. E real influence is well-nigh monitored and hold back products atomic number 18 subjected to a battery of attempts to determine Hardness, waxy authority, translate strength,% of Elongation, cupping rivulet and Bend mental testing in order to visualize stringent customer specification. Finished products be c argonfully packed, using polythene and gunny for turns and poly craft and wooden/steel pallets for sheets to provide total defense to the products during transit and handling.Pennar Industries group is well known for fulfilling their co mmitments. Many times they puzzle been awarded and rewarded. pic work pop out(p) FLOW CHART (COLD ROLLED CLOSE ANNEALED nerve STRIP) picpic rude(prenominal) MATERIAL AND SOURCES The raw temporal for production of CRSS is warming Rolled Steel c c everyplaces and these HR cpetroleums argon produced by using elemental roughing mills which is a 2-HI reversing mill with a 0. 6 to 1. 4 mm diam rolls. The main(prenominal) purpose of the mill is to reduce casting ingots into blooms. The usage piece has to be keep 10-20 times amid the rolls, to have a desired width, the work piece is made to pass with edge grooves.HR colis ar besides produced in Universal Mills without edge grooves. These turns atomic number 18 principally low carbon steels which are either Si or Al killed. Specifications Range 1. width 1350-1800 mm 2. Thickness 5-6 mm Ultimate Tensile strength 80 kg /mm2 Yield strength 40 kg/mm These Hot rolled peals are exported from many places like JINDAL STEEL empl oyS (Karnataka), LLOYD STEELS LTD (Maharashtra), ESSAR STEELS LTD (Gujarat), ISPAT INDUSTRIES LTD (Maharashtra), SAIL etc.. in that respect will be a spine present on every HR coil and it will be as follows ISPAT INDUSTRIES LTD DIST-RAIGAD, MAHARASHTRA, INDIA Heat Number 08201137 hand-build Number 0820113706/0 label/Specification WG29AC Batch Number 0001063785 Invoice Number 2180040447 Invoice hear 07. 05. 08 Net Weight 23. 700MT / 52258. 501lbs Size 1250. 00mm x 4. 00mm x mm client Pennar Industries Limited Purchase Order No 0021047514A example of these HR coils is preparen and it is sent to spectroscopy lab for chemical analysis. SPECTROSCOPY chemical substance analysis Chemical com prospect of steels is checked by means of SPECTRO. loosely C, Si, Mn, P, S, Cr, Mo, Ni, Al, Cu, Nb, Ti, V, Sn, B, and N are analyzed. Test procedure for spector is as at a lower place. Preparation of sample ? The sample must be free from slag inclusions, rust, grease, oil, fracture, vo ids. ? The sample must be handy for polishing. ? The dimension of the sample must be oppose on the spark stand. ? The sample must be unconditional (to fare completely seated on the spark stand). The sample is fain on the abrasive disc grinder by using suitable abrasives having 60 grade coarseness. Method of Testing The spectro lab is switched on half-n-hour before sparking for calefacient up. The spark stand is flushed with grade-I argon for few seconds before sparking. to begin with sparking the unknown, the primary standard/ privileged standards are sparked and results are compared. If the results found to be ok sparking of the unknown sample is carried out by keeping the prepared unknown samples on spark stand in inverted position and is clamped and sparking is carried out.If the results are found not ok, the spectro lab is standardized with clanting up samples (RE12, RE13, RE14, 5 SUS 5) supplied along with spectro lab. pic Each sample is sparked for minimum 2 times and the average results are recorded and print is interpreted out and the composition is known. These HR coils are sent to HR slitters.. HR SLITTERS Hot rolled coils are slitted as desired to provide material for cold-rolling. For slitting of HRSI in 1350 mm whereas HRSII is 1800 mm. he different parameters the coils, dickens slitters HRSI and HRSII are in use. The gooimum slitting width are Coil parameter input coil output coil Coil I. D500mm (or) 880mm 500 mm Coil O. D 1800 mm 1370(max) Coil weight 30 Tons(max) 10 tons(max) Strip thickness 5 mm 8 mm 5 mm 8 mm breadth 1500 mm(max) 1500 mm(max) Line despatch250m/min. HOT ROLLED SLITTER pic PICKLING Immersion of a alloy component in a solution which is p doctorentially remove oxides and mill scales, with little effect upon the beneathlying surface. Solutions are usually caustics or alkalies, much with scoreition of an inhibitors to minimize attack on the underlying metal. Typical solutions for superfluous carbon ste els are 5% HCl + 0. 05% Galvene at 15-500 C put to work The labor of pickling is to remove the oxidation scales & rust formed during hot rolling. Initially the HR slitted coil strip is passed through three tanks called the ACID TANKS or PROCESS TANKS (Tanks 1, 2 & 3) in which the commercial HCL (Hydro Chloric acerbic) acid is present with maximum submersion of 20%. In this pickling all the rust and scales on the sheet are remove. Once the sheet is passed through acid tanks it is then passed through clean urine tanks 1, 2 and 3. This is through with(p) so because after the coil is passed through the acid tanks the acid will be present on the coil/sheet.When we clean with soft water then it becomes safe for the operator. Once the coil/sheet is rinsed there are chances of getting corroded again that are why water is drained away from the coil/sheet by hot assembly line drier and last-placely use emulsion (Castrol) oil on the coil to prevent corrosion. The specifications of ac id tanks 1, 2 and 3 are listed on a lower floor Acid Tank -1 Acid concentration 2-7% % Iron nitty-gritty 22max Temperature 55-70oC Acid Tank-2 Acid concentration 6-12% % Iron content 22max Temperature 50-65oC Acid Tank-3 Acid concentration 9-16% Iron content 20max Temperature 45-60oC Types of pickling equipment Cage mussinessrs Push pull picklers Semi-continuous pickle lines Shallow picklers Turbulent pickling Spiral pickling. In pennar industries, we use semi-continuous pickling . pic The main reactions which take place during pickling are Fe0+2HCl ( FeCl2+H2O Fe+2HCl ( FeCl2+H2 Care should be interpreted during pickling to prevent the pitting, small holes and formation of spots on the coil collect to over pickling will reduce the thickness of the sheet. When the pickling process is going on, by titration process we have to check he section of acid and contract out in the tanks. TITRATION PROCESS Titration process is carried out to know the dowery of compact and acid content in the tanks. This is because if the iron content exceeds the permissible level(20% Fe Content) in acid tank, then acid is to be interpreted dark and new acid is added in the tanks to carry out pickling. Take 20ml of di cool ited water in a conical flask. wreak 0. 2ml of Hydrochloric acid (HCl) to it. Then add few drops of acid indicator exposed Bromophenol blue AR with chemical grammatical construction C19H10O5SBr4 to let yellow swarthy solution. Take Sodium Hydroxide (NaOH) in a burette and note down the initial reading.Start titrating with NaOH solution till brown coloured solution (i. e. end-point) is obtained. Note down the final reading. The difference of the final and the initial reading is persistent. From the table, the corresponding percentage of acid is noted down. Then add few drops of Orthophosphoric acid to neutralize the solution. Add few drops of iron indicator named Barium Diphenylamine Sulphonate GR with chemical formula C24H20BaN2O6S2 to ob tain yellow colured solution. Take Potassium Dichromate (K2Cr2O7) in a burette and note the initial reading. Start titrating with K2Cr2O7 solution till brown coloured solution (i. . end-point) is r all(prenominal)ed. Note down the final reading. The difference of the final and the initial readings is determined. From the table, the corresponding percentage of iron is noted down. OBSERVATIONS 1. Titration with NaOH Initial nurture 25. 2 terminal Reading 26. 9 Difference 1. 7 From the table, 3. 06% of acid. 2. Titration with K2Cr2O7 Initial Reading 22. 9 Final Reading 29. 0 Difference 6. 1 From the table, 17. 08% of iron content. NOTE After pickling recoilng is carried out with accent and apply the emulsion oil to prevent corrosion.These pickled coils are processed to next stage i. e. , cold rolling. COLD turn COLD ROLLING is the process where the material is malformed plastically by passing it mingled with rolls below recrystallisation temperature. In pennar industries col d rolling is done by 4HI Reversible Cold Rolling Mill. The name itself indicates that it is a reversible mill i. e. the rollers can rotate in front as well as in reverse directions. In 4 HI Rolling mill, there are four rollers, of which two are back-up rolls and an separatewise two are work rolls. The fill is ply to the back-up rolls and the sheet is passed through the work rolls.The back-up rolls act as the driving rolls and the work rolls as driven rolls. The direction of driving and driven rolls is opposite to each other. pic 4 HI-COLD REVERSING MILL PROCESS Pickled coils are reduced to final skunk at the 4HI mill by forward and reverse rolling with unfold utilize on the work rolls through the SCREWDOWN MECHANISM. The coils are fixed on the coil car by an EOT crane. The coil car is moved towards the mandril to charge up it. After appointing on the mandrel the coil is fed into the work roils through the pay run into reel to the delivery tension mandrel (DTR).From DTR t he coil is passed through rolls to Entry Tension Reel (ETR). The coil is reduced in each pass harmonise to the essential thickness. almost care is taken during rolling to maintain required tension and zip such that the possibilities of rolling defects are minimum. The pass from the pay-off to DTR is known as the first pass and for the second pass the coil is sent from DTR to ETR. The number of passes depends on reckon decrement / final requirement. The diameters of the back-up rolls are 610mm and the work rolls are of 225mm. The place durations of the rolls are 700mm and 768mm. There is a gear box present for the nookie down load.There are primary and secondary motors. The ratio of primary motor is of 116 and that of secondary motor is 132. The slash of the screw down screw is 8mm and diameter is 180mm. At the weld piece of land the mill is slow down and the number wraps at which weld passed the roll bite is noted down the direction of rolling reversed. The tail end is c lamped to the entry tension reel . tension and load are applied and level is checked. Guage is checked by the help of non contact guage and the mill is operated at higher speeds. The operation is repeated till the doil is finished to the final guage.Final pass reduction is maintained low i. e. , 8%-16%. To maintain manufacture coil is wounded on low tension. Final pass thickness is checked at operating and drive sides and it is maintained throughout the strip by adjusting load and tension after the rolling operation is over the coil end lap is wound,and bonded and transferred to the skid. TECHNICAL information ON ROLLING MILL MANUFACTURES Latest computer controlled MECON WEAN UNITED 4 HI cold reversing Mill GRADES Mild steelDDDEDDEDDSMEDIUM judicial admissionS IS 513, IS 4397,IS 4030STRIPSHEET breadth 25 mm to 630 mm burdensomeness 0. 25 mm to 6. 00 mm SURFACE FINSH Bright, Fine Matt, Matt, Rough. backside UP ROLL DIA 610 mm to 567 mm WORK ROLLS DIA 225 mm WORK ROLL co ntinuance 700 mm After cold rolling process, the grains are enlarged the coil becomes very hard due to work solidification and internal renderes that are developed in the material. In order to furbish up ductility and relieve internal stresses of the material anneal has to be done. harden normalize is the process of heat treatment by which the metal very ductile.It is also used to homogenize the material, composition by diffusion and it relieves the oddment stresses which are arising from cold working. It also results in grain refinement by recrystallisation process. The temperature to which the metal is subjected and the time for which the temperature is maintained depends upon the parent metal and the particular properties that are desired on the final stage. In pennar industries annealing is generally carried out for following reasons- ? To obtain softness. ? To gain or restore ductility. ? To relieve internal stresses. ? To refine grain structure. To homogenize the win dup(prenominal) properties. In Pennar Industries SUB diminutive ANNEALING is carried out (below recrystallisation temperature). SUB CRITICAL ANNEALING Is a order of annealing while include heating of metal to the metal below the lower critical temperature. I. e. below 737C. drenching for some time and chilling at a very slow rate in the furnace it self. ANNEALING PROCEDURE Generally, Annealing is carried out in bell type furnaces or Electric arc furnaces which uses diesel and LPG as a fuel and temperature will be adjust by the fuel supply to undergo annealing process. BELL TYPE FURNACE picTECHNICAL DATA FURNACE Apex and allied bankroll DETAILS OD 1200 -1700 ID four hundred OR 500 take WEIGHTS 30000 TO 40000 CHARGE HEIGHT 2650 MM (MAX) FURNACE TEMP 960 (MAX) FLOW METER FOR normality tout TEMPERATURE 86 0 C(MAX) PRESSURE 1 PSI (MAX) The different stages in annealing process are as follows Charging The coils are curvey on the base in such a way that coils with decreasin g diameter will be arranged from bottom to top.The coil should be stacked with centers of the coils and axis. If furnace stacking should be absolutely concentric so that uniform gap is obtained between the coils and inner cover. The intermediate concentricity should be provided between all the coils to ensure good circulation. Purging The inner hood shall be brought on to the hinge upon and unconquerable to the base. The prophylactic gas flow starts at a rate of 15 Nm3/ hour and maintained for about 45 min, so that the initial air in the hood is fully replaced by the protective gas. This process is called as purging process. HeatingAfter the charging space has been filled with HYDROGEN and NITROGEN and flow rate of around 15m/hr, the heating can be commenced. on the whole the settings and attachments needed to start the furnace are finished. The rate of heating depends upon the charge weight, % of reduction and carbon equalent. Generally heating rate is 40c/hour upto 520c and 30 c/hour from in a higher place 520c. In PENNAR INDUSTRIES fired furnaces are used for heating. When the temperature at the thermocouple reaches the set point the fuel supply will be regulated periodically. Soaking Maintaining the specific temperature of charge for required hours , is known as soaking.In the process the charge coil are soaked for some hours depending upon the different qualities of coils, under the required temperature. When the soaking is over, an audio alarm is given and the furnace is automatically illogical by the central controls. The annealing cycle comes on end. Cooling The furnace is removed from the base and cool down hood is brought on the base to expand the cooling process. The cooling hood is removed when the charge temperature reaches about 90c. At 90c the charge is ready for loading. After cooling, the coils are discharged from the base and are placed for air cooling.The coils are cooled completely for room temperature in 2 to 3 hrs, after which they are processed besides. PSL consists of 33 bases, 14 furnaces and 16 cooling hoods in annealing yard. The loading capabilities of different bases are given. Bases capacity(tons) 22. 15-20 33. 25-30 Technical characteristics complaint materials MS,D,DD,EDD Stack height 2650 mm(max) Estimated coil dia 1600(max) Charge temperature 300 C Annealing temp 7300 CBell furnace temp 9000 C Flow of protective gases During purging 14 Nm3/hr During heating 8-10 Nm3/hr During cooling 2 Nm3/hr PROTECTIVE GAS PLANT Protective Gas whole caboodle is operated for producing Nitrogen in pennar steels ltd. Equipment- In Pennar steels the Nitrogen gas produces from air by absorption with pure drier and ammonia cracker unit. PLANT contentedness 60 N. M3 HR TYPE PSA 60. 7. 10 + DEOXO/NLPD 60. 7+CU 60. 7+NH3 -10EANALYSIS HYDROGEN APPROX 4% BY VOLUME type O MAX 10 PPM ammonium hydroxide MAX 10-20PPM NITROGEN+RARE GASSES-BALANCE DEW stop APPROX 40 C WITH DELIVERY PRESSURE CONSUMPTION GAS AMMONIA AP PROX 1. 8 KG/HR AT MAX VALUES PRESSSURE OF 18 KG/CM2 POWER APPROX 49. 87 KWH/HR COOLING WATER 12. 5 M3/HR TEMP INLET 300CTEMP OUTLET 400C PRESSURE 2-3 KG/CM2 SKIN PASS The annealed cold rolled strip is very limited in its usage because of the award point phenomenon. When annealed strip is processed in the dead soft condition, it tends to yield unequally manifesting luder lines or stretcher strains. This is the process manifestation of the break in the stress strain curves. If luder lines are to be avoided, this turn offg has to be smoothened as shown in the adjacent curve. This is achieved by the process of skin pass where the strip is given a very pocketable reduction of the order of 1. % max elongation. This makes the strip surface knotted but the interior of the strip retains the softness so that when further pull operations are carried out, the strip forms smoothly without any evidence of luder lines. The other advantages of temper rolling are as follows ? Providing desire d finishes such as matt or bright on the strip surface ? imparting flatness to the strip ? Breaking up spangles from galvanized strip Skin pass process- pic Skin pass is a process of applying a regulated and very low load on the material in the mill it self. The reduction of thickness in skin pass is just below 5% reduction. The skin pass operation is a single pass operation unlike reduction in the rolling mill. The operation is correspondent to rolling but only one pass from pay off reel to delivery reel is giving with minimum load and with required surface finish work rolls and with proper tension. Anticrimping rolls are used in the skin pass for good sort control and to go flat surface. Surface gaucheness of the material is measured with the help of surface roughness checking unit i. . ,SURTRONIC-10. After the skin pass a sample is taken from the strip and it is sent to quality assurance plane section to find out the different properties like UTS,YS,elongation,hardness,draw ability and bending. QUALITY ASSURANCE DEPARTMENT Various mechanical test has to be done on the sample taken from the product(coil) to strain its quality. The various implementry in use,in QAD are Vacuum spectroscopy Rockwell Hardness political tool Vickers hardness machine Universal testing machine Ericsson testing machine Optical microscope. HARDNESS TESTHardness is defines as Resistance of metal to plastic deformation, usually by indentation. However, the term whitethorn also refer to stiffness or temper, or to resistance to scratching, abrasion, or cutting. It is the property of a metal, which gives it the ability to resist being permanently, deformed (bent, broken, or have its shape changed), when a load is applied. The greater the hardness of the metal, the greater resistance it has to deformation. There are three types of tests used with accuracy by the metals industry they are the Brinell hardness test, the Rockwell hardness test, and the Vickers hardness test.ROC KWELL HARDNESS TEST The Rockwell Hardness test is a hardness measurement based on the net increase in depth of impression as a load is applied In the Rockwell method of hardness testing, The indenter may either be a steel ball of some specify diameter or a spherical diamond- compass pointped cone of 120? angle and 0. 2 mm tip radius, called Brale. The type of indenter and the test load determine the hardness scale(A, B, C, etc) A minor load of 10 kg is first applied, which causes an initial penetration and holds the indenter in place. Then, the dial is set to zero and the major load is applied.Upon removal of the major load, the depth reading is taken while the minor load is still on. The hardness number may then be read straight off from the scale. SCALES AND VALUES The different scale used for different materials are tabulated as follows Various Rockwell scales7 Scale VICKERS HARDNESS TEST Vickers hardness is a measure of the hardness of a material, mensurable from the size of an impression produced under load by a pyramid-shaped diamond indenter.Devised in the 1920s by engineers at Vickers, Ltd. , in the United Kingdom, the diamond pyramid hardness test, as it also became known, permitted the establishment of a continuous scale of comparable numbers that accurately reflected the wide range of hardnesses found in steels. The indenter employed in the Vickers test is a square-based pyramid whose opposite sides meet at the apex at an angle of 136?. The diamond is pressed into the surface of the material at fill ranging up to approximately 120 kilograms-force, and the size of the impression (usually no much than 0. 5 mm) is measured with the aid of a calibrated microscope.The Vickers number (HV) is calculated using the following formula HV = 1. 854(LD2) pic with L being the applied load (measured in kilograms-force) and D2 the area of the indentation (measured in square millimetres). The applied load is usually specified when HV is cited. As a result of the latitude in applied loads, Vickers testers is applicable to bill the hardness of very thin sheets as well as heavy sections. The specimen is taken from the strip and indentation is done by using both vicker and Rockwell and then the values of Vickers and Rockwell is tabulated . pliable TEST- Tensile test is done to know the fictile strength, yield strength and percentage elongation of the material whether they are in specified limits of the customer tolerances are not. Tensile test values apply to thwartwise specimen in case of sheets/strips. Strips having a width of 250mm and below shall be tested longitudinally. UNIVERSAL interrogation MACHINE pic PROCEDURE- Tensile test is widely used to determine strength, ductility, toughness, resilience and several other material properties.A test specimen of rectangular crossection of 20mm width of suitable length is prepared from the material to be tested. During the preparation of the sample to avoid sharp sides by deburring the s ample with the help of file, this reduces the chances of failures of specimen at low stress values. After this the specimen is held by suitable means between the two heads of a testing machine and subjected to a progressively increasing tensile load till the specimen fractures. A record of the load performing on the specimen with progressive extension of the specimen is obtained.YIELD forte- Most non ferrous materials and high strength steels do not cause a well defined yield point. For these materials the maximum useful strength is the yield strength. The yield strength is the stress at which the material exhibits a specifies limiting deviation from the proportionality of stress to strain. This value is usually determined by the off-set method. The value of off-set method is generally between 0. 1 and 0. 2 % of the gauge length. The value of yield strength can be calculate by YS = ((DIVISIONS * LOAD) / ( breadth * GAUGE)) = ..N/sq. mm Here, the divisions are obtained from the gra ph between stress and strain given by the UTS machine. The experimental values are tabulated. DUCTILITY The ductility of material is indicated by the amount of deformation i. e. , accomplishable until fracture. This is determined in tension test by two measurements propagation This is determined by fitting together, after fracture, the parts of the specimen and measuring the distance between the original gauge marks Elongation=(Lf-Lo)/ LoX100Where Lf-Final gauge length Lo- Original gauge length In reporting percentage elongation, the Original gauge length must be specified since the percentage elongation will vary with gauge length Elongation is carried out in UTS machine and the values are obtaines in either 50 GL 80 GL. The experimental values are tabulated ULTIMATE TENSILE potential The value of ultimate tensile strength gives the maximum stress that the strip can with stand before fracture and this value can be calculated by the graph obtained from the universal testing mach ine.The graph plot in between the load applies and strain. UTS = (LOAD/(WIDTH * GAUGE)) = . N/sq. mm EXPERIMENTAL DATA Mechanical Properties S/P ID MIDDLE S/P OD curl NO 83215-A 83215-A 83215-A coat 492 X 1. 8 492 X 1. 492 X 1. 8 QUALITY D D D SPECIFICATION S/P (ID) CTL (M) S/P (OD) GAUGE 2. 0 1. 8 1. 78 WIDTH 20. 20. 2 20. 3 LOAD 14000N 10206N 12370N UTS 348. 25N/sq. mm 320. 72N/sq. mm 342. 37N/sq. mm HRB 59 57 57 YS 250. 7N/sq. mm 271. 25N/sq. mm ELONGATION 80GL 41 40 38 50GL 47 46 44 S/P ID MIDDLE S/P OD whirl NO 83312-A 83312-A 83312-A SIZE 408 X 1. 2 408 X 1. 2 408 X 1. QUALITY EDD EDD EDD SPECIFICATION S/P (ID) CTL (M) S/P (OD) GAUGE 2. 4 1. 22 1. 29 WIDTH 20. 2 20. 3 20. LOAD 14000N 6870N 7470N UTS 288. 77N/sq. mm 277. 39N/sq. mm 285. 25N/sq. mm VPN/RHN 75 42/43 44/45 YS 235. 14N/sq. mm 214. 81N/sq. mm 265. 14N/sq. m ELONGATION 80GL 40 41 41 50GL 46 47 47 COLD ROLLED SLITTING The width of the coil at the time of HR Slitting is planned su ch that the width at which the material is rolled will be generally in multiples of the requirements.Also at the time of rolling the edges of the sheet will be damaged. So in order to remove the spoiled edges the cold roll slitting is done. The slitting of the coil is done according to work order. The main purpose of slitting is to ensure that- 1. width is eternally as per the W. O requirements and the properties are also ensured 2. sufrace of the strips on both sides is to be ensured as free from defects such as rust, pits, holes,scales,dents,unslit edges, laminations,patches,scratches,scoring and other defects which disturbs the end products 3. hape,cambers and other requirements has given in the W. O are totally ensured. 4. Rust contraceptive device oil is applied uniformly on all sheets or wraps. PROCESS The coils are placed on the coil car by EOT cranes. The coil mandrel is expanded to grip the coil and binding strap is cut. The uncoiler is inched by the inched drive and the load end is separated from the coil. The load end is taken to the entry pinch roll, hold down roll is lifted and further threading is done by jog pinch roll drive. pic Side authorise is adjusted to the correct width. The slitter drive is jogged and load end is passed ahead of the slitter. The coil pit table is transverse over the pit by jogging slitter. The slit stands are taken to drag wise over the loop pit table which is separated and threaded to recoiler. The slit stands are passed right in the rewind mandrel. The drag vice is closed and few wraps are taken by jogging and the recoiled is under low tension.The moment is threaded to scrap winder and initially winding is done by jogging the drive. The machine can be run at a required speed The CRS machine is chosen as per the specifications of the machine for which the gauge of the sheet forms the valuable criteria. The specifications of different CRS machines are as follows CRS I prevail M/S DAS NAGAR, KOLKATTA SPECIFICAT IONS I/P COIL weightiness 0. 25 to 6mm max ID 500mm OD 1800mm MAX COIL WT 10MTO/P COIL WIDTH 20mm to 710mm NO OF SLITS 7 max TOL +/- 0. 15 ID 400/500mm OD 1800mm CRS II MAKE M/S BOMBAY CRANES PVT. LTD, MUMBAI SPECIFICATIONS I/P COIL heaviness 100mm to 7. 2mm max ID 500mm OD 1800mm MAX COIL WT 10MT O/P COILWIDTH 20mm to 710mm max NO OF SLITS 7 max TOL +/- 0. 15 ID 500mm OD 1800mm CRS III MAKE LYKA INDUSTRIES, KOLKATTA SPECIFICATIONS I/P COIL THICKNESS 0. 3 to 1. 2mm ID 400(500mm) OD 1600mm MAX COIL WT 2MT O/P COILWIDTH 6mm to 250mm ID 400(500mm) OD 1500mm NO OF SLITS 7 max TOL + / 0. 15 CUT TO duration After slitting of CR coils in slitters into required sheet form, it will taken into the C. T. L Units. The coil is fed through leveler and copped to the length required by the customer. The length, width, thickness, quality and the visible defects are checked by the quality department persons.The finished sheets and strips shall be free from harmful defects, such as scale, rust, blisters, laminations, pitting, porosity, cracks or torn edges or any other defects which are harmful to the think use. The degree or amount of surfaces defects in a coil may be expected to be more than in cut length because of the impossibility of rejecting portions of the coil. This shall be taken into account by the purchaser in his assessment of the material. An excessive amount of defects may lead to the rejection of lot. The sheets shall be pretty flat and edges cleanly sheared and squared to the specified dimensions.The CTL machine is selected according to the work order i. e. the gauge and size required. The specifications of the machines are CTL I MAKE TATA DAVY LTD. , KOLKATTA second WIDTH 30mm THICKNESS 0. 4mm LENGTH 340mm I/P COIL ID 400/500mm COIL WEIGHT 7. 5MT max MAX WIDTH 685mm THICKNESS 3. 1mm LENGTH 3000mm I/L COIL OD 1800mm CTL II MIN WIDTH 30mm THICKNESS 2. 0mm LENGTH 400mm I/P COIL ID 400/500mm COIL WEIGHT 7. 5MT maxMAX WIDTH 720mm THICKNESS 6. 5mm LENGTH 3500mm I/L COIL OD 1800mm CTL III MAKE M/S GODREJ, MUMBAI MIN WIDTH 70mm THICKNESS 0. 2mm LENGTH 450mm I/P COIL ID 500mm COIL WEIGHT 7. 5MT max MAX WIDTH 720mm THICKNESS 1. 6mm LENGTH 4500mm I/L COIL OD 1800mm DESPATCH Sheets and strips shall be supplied in coils or bundles of cut length or in packages each weighing not more than three tones as may be agreed the purchaser and the supplier.Sheets and strips shall be packed in water confirmation paper or polythene lined Hessian and securely tie around with hoop iron. A number of coils may be bundled with wooden patterns in between or may be packed in wooden boxes. Strips may also be packed with separate thin metallic sheets wrapped around and with bands of hoop iron. PICKLING HR SLITTING INSPECTION tippy MATERIAL ROLLING ANNEALING SKIN PASS MATERIAL TESTING CR SLITTING CUT TO LENGTH PACKING & DESPATCH